Taking the risk of asking a dumb question.
In all this dissertation on setting up both ends of the barrel, little was said on cutting to length. Butch remarked that he cut 1 1/2 inches off the chamber end and 1 inch off the muzzle end "initially". At what point do we determine the final length and cut the barrel to this dimension? Any particular rules or guidance?
According to what you are fitting a barrel for there are several things to consider. For example, chambering a barrel for a hunting or 600/1000 guns you are very much interested in finish length and not necessarily weight.
On a 100/200 benchrest rifle where weight is a limiting factor, hopefully you have the old barrel that is the correct weight. If so, just duplicate it. Measure the chamber end diameter and if the to be chambered barrel is the same diameter (1.200 or 1.250") just measure the straight section, then measure the overall length, then at that point, measure the new barrel diameter at that distance. If these all agree, just have at it.
For a new build, things get more touchy. I use Dan Lilja's BASIC program from his web site. Quite a program. Dan also has a more modern Windows program but I can never get the weight right with it.
Things to consider on barrel weight;
1-A short stubby barrel that weighs the correct amount (eg 5# 2oz) will stay in tune over a wider window than a longer more limber barrel weighing the same amount.
2-If you go for the shorter stubby barrel, later setting back the barrel to refresh it may be more difficult since you will be taking more weight off per inch of barrel than a long limber one. This may make the barrel harder to set up on the bench since you are having to set the gun forward more to start with.
Some examples;
A fiberglass McMillan stock, a Leupold Competition scope, a Panda action, a barrel probably can't weigh over about 4# 12 oz.
A wood custom stock (Terry Leonard), LCS scope, Panda action, the barrel can go up to about 5# 4 oz.
later
One more comment. Some shooters have a "magic" length, say 21-3/4" or whatever. There ain't no magic length. Too many variables like steel composition, barrel heat treat condition, etc.
All the above is said to where you are trying to stay within the 10-1/2 pound limit for LV and Sporter classes primarily.
And above all, remember Uncle Ross (Perot) said, measure twice, cut once!!! Now if I could just remember what he said about NAFTA and GATT???