The new 6BR brass necks ARE thinner -- by design.
Here is what Kevin Thomas of Lapua posted on the 6mmBR.com Forum. Bottom line, the necks have been thinned about .001 (per side), to increase total tolerance.
Hey guys,
we’ve noted the recent threads on forums and bulletin boards concerning case neck issues with our 6mm BR brass and would like to clarify a few things.
There has been a minor change in the dimensions of the case necks, but there has been no change on the minimum/maximum specifications of the case itself. We had run some previous lots of this brass at the high end of the tolerance range, with neck walls averaging about .013” in thickness. While this has very little effect in the case itself, we found that ammunition run at this dimension would sometimes fail to chamber properly in CIP gauging. This means that it could conceivably have had interference issues in some very tightly chambered rifles; an unacceptable situation. To resolve this, the necks were reduced enough to have the ammunition fall closer to the mid-range of the tolerance called for in both CIP and SAAMI specs. This results in case necks of more recent production runs being closer to .012” and eliminates the potential for clearance problems in the more tightly chambered rifles.
There has been no change whatsoever in the annealing process or brass hardness beyond that found in normal lot to lot variation. While some have suggested a difference between the brass purchased in the new blue plastic boxes and the older cardboard boxes, the boxes they came in is the only difference. The switch to the new plastic boxes did not coincide with any change other than the boxes themselves going from cardboard to plastic.
In opening this thread, Lynn posted a picture of a badly split neck. He explained that he was necking the case up to create a false shoulder before doing a fireforming operation to create a wildcat case. Unfortunately, even with properly drawn and annealed cases, such forming operations will sometimes result in such splits. It happens sometimes during factory production, and it will happen during similar operations conducted by individual handloaders. When starting off with a hundred cases for a given forming process, it’s prudent to assume that you’ll lose a few along the way. The numbers or percentages involved will vary depending on how extreme of a reforming operation is being done and the particulars of the process that's used. Naturally, we stand behind our products, and are more than happy to replace anything which is truly defective or out of spec. In cases such as splits and cracks caused during case forming operations, these need to be evaluated on an individual basis. As always, if there's anything I can do to help, or answer questions concerning our products here, please feel free to let me know.
Kevin Thomas
Lapua USA