I will assume you are refereeing to reducing the diameter of the flash hole, by following advice I take it the case head is a 'no touch zone', Outside of guns, smithing and reloading when a hole, guide, etc., is too large in diameter and crushing to reduce the inside diameter is not an option they knurl the hole to reduce the inside diameter and then ream the hole/guide/bore back to standard, problem, the primer pocket is shallow.
If the primer pocket has gotten loose or larger in diameter, what effect has the expanding force had on the flash hole?
I have had no interest in flash hole sizing, I did consider doing something with 1,500 new unfired 8mm57 Berdan cases, reducing the outside diameter was not a consideration, although brass is solid it is also a fluid meaning it will flow, swedging the head of the case will reduce the outside diameter, swedging will also increase the distance from the case head to the top of the web. I considered Berdan primers, The Ole' Western Scrounger said he would love to sell the primers, but at .17 cents each the primers were not a bargain.
Loose primers, we spend a lot of time on removing crimps from military cases, why not go back to the crimp, Remington had a full circle head upset crimp (lot of guessing goes on as to what that was about) a mandrel could be used inside the case for support and an upset tool with a circle could be used to move the brass around the primer to secure it. The 'ring' crimp 'stamping tool?' when hit would move or forced the metal to flow down, in against the primer and out, or the crimp tool could be a die that would put dents around the primer, the dents would move the metal in and around the primer to secure it.
The most practical 'for reloaders' would be to have primer manufactures to make over sized primers, then comes the rational for not making over sized primers, if they made primers for cases that have been fired to the point the primer pocket has expanded to the point it will not hold a primer and the case head is a 'no touch zone' they want no part of finding out what happens when a case is used beyond common seance, then there is the possibility of 'soft brass', when the primer pocket will not hold a primer, get a bigger primer? And then there is the heavy load that can expand a Boxer primer pocket to the point it will not hold a Berdan primer.
Case head and loose primer pockets, if the brass is fluid and flows when fired the flow is not only out away from the primer it also flows back against the bolt face, at some point the case head thickness from the case head to the top of the web is reduced, the only measurement discussed on forums is case head expansion (.0002 normal?) as though that is the only event, tools gathering dust, I have a flash hole gage, like everything else, If I do not measure first then fire, the tool becomes one of those tools that is nice to have.
When purchasing cases from the range I use it as a reject tool for cases that are not 'once fired'.
Tools can be/are made to reduce the case head diameter, a small base die is not one of them, military case head thickness as in 30/06 is .200 +/-, RP commercial case head thickness is .260 +/-, of the .260 .125 of the case head + the radius at the bottom to the sizer die does not get sized, or as much as .140 of the case protruding from the bottom of the die, when the case is sized, by design does not touch the 'no touch zone'.
F. Guffey