"One-Shot" neck turning
No need to turn in multiple steps if one has the proper turning tool and properly matched expander.
I can reduce neck wall thickness over 0.005” in one turning and get 0.0001” or less TIR for a batch of fifty cases in a little over a half-hour.
I wouldn't bother buying any other neck turning equipment other than the Neilson “Pumpkin”. The ease of adjustment, and the ability to make very fine repeatable adjustments rapidly, makes it the best tool available in my opinion. It's also a round tool and the cutter and mandrel are recessed which makes it safe to use (this is important because of the way I use the tool). The tool is also massive enough to sink a lot of the heat from the mandrel. This helps control size consistency. Spend the extra money and get a carbide neck turning mandrel. Make sure you get the appropriate expander mandrel
which is exactly 0.001” larger than the neck turner mandrel. This expander to turner mandrel tolerance is for Lapua 220 R, 222, 223, 6mm BR, 6.5x55, 6.5x47, and 308 Lapua brass. It may work for other types and brands but I'm not certain since I've never turned anything else. Cartridge brass from the different manufacturers varies in hardness and resiliency.
My method is similar to Mike Bryant's, except I don't bother holding or driving the case with any sophisticated holder – just by hand with a Sinclair “tap wrench” holder. I do it this way because it's faster. Think economy of motion. I try to make this job as fast as possible because I absolutely fu@#$%& hate turning brass!
https://youtu.be/CgtZ8QYOZW8
First I sort the brass by length and separate it into batches. I try to obtain a large enough batch of equal lengths so the cutter will remove metal from the shoulder equally from case to case. I don't trim because it saves an additional step. I absolutely fu@#$%& hate trimming brass!
Next I resize the cases in a FL resizing die. For the 6mm PPC, I start with 220 R and FL resize in a 220 R die. I
push the shoulder back 0.014” by using a shell holder that's been shortened 0.014”. This will eliminate the “dreaded doughnut” - and after expanding and turning will give me a medium crush fit for headspace in my chambers.
This shoulder setback step is only for the 220 R brass to PPC - since the PPC shoulder angle is more acute. The part of the shoulder set parallel to the cutter by this step allows for a concentric thinned section that becomes part of the neck/shoulder junction after fireforming, which nicely blends into the shoulder. Incidentally, I believe this thinned neck/shoulder junction allows for easier extraction with hot loads.
I chuck the “Pumpkin” neck turner in a 5c emergency collet in a benchtop lathe. I run the lathe at 700 RPM.
I Put a few drops of oil (
Shooters Choice "FP-10" works well) on the neck turning mandrel. There is no need to have everything soaking wet with oil.
I cinch the case in the case holder and slowly advance the neck onto the mandrel. It will essentially “self-feed” with only a light amount of forward pressure. After the neck bottoms on the shoulder of the mandrel, I slowly back it off of the mandrel at about the same speed I use to advance it onto the holder.
I can usually cinch up a case and turn it...then cinch up another and be ready to go in less than forty seconds. The lathe isn't shut off for the session, which saves time. I absolutely fu@#$%& hate standing at the lathe turning brass!
I can easily get concentric necks within 0.0001”, and the batch will be on size within 0.0001”.
Another detail - usually my first three case neck walls will be 0.0002” to 0.0003” thicker than the rest of the batch. I can eliminate this by heating up the “Pumpkin” turning tool with a heat gun where it's warm to the touch – thereby starting with a tool that will be at a consistent temperature throughout the turning process.
There is no need for a fancy expensive lathe to do this job. If one is crafty and mechanically inclined, one could obtain an AC motor with a speed control or gear reduction and make an adaptor to hold a simple import three-jaw chuck. I use a higher-end lathe because it's quiet – I absolutely fu@#$%& hate noise!
Greg Walley
Kelbly's Inc.