Not all the answers, but an interesting link:
http://www.corbins.com/ppatch.htm
I'm trying to remember what the old two-piece bullets looked like. Believe they had no grooves, were paper-patched, seated with a false muzzle, and shot better than any breechloader of the time (& most of today).
Plainbase lead and tin alloy bullets without lube grooves ( smooth sided ) have been pushed to over 2000fps by simply being rolled in Teflon spray lube and left to dry.
Plainbase lead and tin alloy bullets without lube grooves ( smooth sided ) have been pushed to over 2000fps by simply being rolled in Teflon spray lube and left to dry.
Al to reduce your costs simply have a mould made minus the lube grooves to fit your barrel and yor need. The problem with swagged bullets is the cost of the dies, one of the fellows in our group just went that route in lieu of casting them and they don't shooter any better and or worse. I am talking in regards to lead and tin bullets for competitive work. The Teflon spray lube was a DuPont product only handled by Lowe's in my area. The swagged bullets mentioned above have no lube grooves, they are knurled and rolled in I believe to be liquid Alox. There is a fellow by the name of David Bennet who is producing for sale at around 55 cents each. He had an add in the for sale section over on the ASSRA web site and a couple of our competitors have bought some from him for comparison purposes. The down fall at that time was they could only be had in 1-30 alloy but I believe that has since changed?
JLouis
Found this - "coefficient of friction of various metals against other metals- "Kinetic" COF Copper to mild steel = .53
Lead to mild steel = .95 " I cast & use lube. Many variables in lead/antimony/tin alloys.
There is always a compromise, Al. Staying below Mach 1, you can get wind drift down for target shooters only by using quite heavy bullets. You can punch a big enough hole in game only by using bullets over .400 or larger, and wind is still of some concern. Not entirely sure what to do about penetration, esp, a head shot on dangerous game, where there is a lot of bone to go through....It's just that it's my only option as no one makes the big bullets. They WILL, 10yrs from now once the concept's proven, but they don't at this juncture.
There is always a compromise, Al. Staying below Mach 1, you can get wind drift down for target shooters only by using quite heavy bullets. You can punch a big enough hole in game only by using bullets over .400 or larger, and wind is still of some concern. Not entirely sure what to do about penetration, esp, a head shot on dangerous game, where there is a lot of bone to go through.
In any case, you're talking about big, heavy bullets. Perforce, you're talking about recoil, esp., in the under 20-pound rifle category...
Al, Have you dismissed the polymer painted lead bullets? It looked promising when I checked it out and it's been around for a good while, so you might get some feed back using that approach. It was a little time consuming for what I was wanting to do, but for 50 cals it might be worth taking a look.
Charlie