Steven,
You left off the part about Washing and Lubing your pellets.
Before I doing anything I always wash my pellets. By doing this I can feel confident that I have not only removed any lubricants and releasing agents that may have been applied during the manufacturing process, but also that I will be washing away most of the lead shards and bits left behind during that process.
For a long time I used Simple Green followed by a good rinsing with plain water, then way too much time waiting for them to dry. I had pellets laid out on paper towels all over the place, and usually with a fan or two blowing across them. The washing part worked great. The problem was, not only did it take too long to get them dry, but that the pellets would start to oxidize way too quickly, and because I do most of what Steven suggested it was either cause for a very long day, or running well into the next before I could reapply a lube ...that is unless something else interrupted me. Consequently, by the time I usually started putting the lube back on, the pellets would often times be showing signs of oxidation.
Finally, this past summer a shooting buddy suggested I use "Brakleen" to wash them. It does a great job of cleaning, require no rising, then afterward the pellets simply have to be laid out for a short time on a paper towel to dry, and I haven't noticed any signs of oxidation since no matter how long it takes to complete the task at hand.
As for whether I measure the heads, shirts and/or roll them: I'm more interested in the uniformity of the ratio between heads and skirts then to the actual dimensions, so I just roll. It's not that I wouldn't like to measure and size my heads and skirts, it's just that I haven't seen a practical way to do so, so rolling will have to do for now. By rolling it lets me not only see how uniform the pellets are by the way they ark across a flat surface (I use a piece of 12"x12" mirrored tile), but also if there are any distortions on the rims of the heads and/or skirts. Unbeknownst to me, I was having trouble hearing this until last fall when I finally got around to buying hear aids. Funny thing is, now I simply crank the aids up to maximum, and it's just amazing how much shows up! In fact, during my last rolling session I actually had to turn the aids back down a click in order to get an even truer reading. Great stuff this modern day technology, that's for sure!
Good luck with whatever you are doing, and just remember that as long as it keeps working for you don't change whatever it is you are doing. But, at the same time, remember to remain open-minded to what others have to say, because no matter how good whatever it is you are doing, there is always something better out there.
Dave Shattuck