Working on 30BR loads. These bullets where sorted based on their base-to-ogive length. I make an adjustment seat 5 bullets and find the measurements from the end of the case to the bullet ogive varies up to 0.009". When I made up some loads with 125 Bergers it was a little better but I still found 0.005" variation in 5 loads.
Tiny:
Make sure the face of the primer isn't above the case head by a few thousandths after being seated. This could be what is giving you the inconsistent readings and is not readily apparent. The primer pockets in the Lapua 6BR cases actually have a bit of taper to them and not all small primer uniformers cut all the way into the corner of the primer pocket. Depending on what uniformer you use, what depth it's set for (if it's adjustable), what priming tool you use and what brand primers you're using.....the primer height can vary from .003
below to .003-.004
above the case head.
I use Ron Hoehn uniformer specifically for the Lapua cases. It gets the top of the primer around .003-.004 below the case head with a Fed. 205M primer. Not sure if you're doing this or not..but I use my uniformer to clean the peimer pockets after each firing. The floor of the pocket moves around after a few firing and will change how deep the primers seat...you'll be amazed how many times you'll cut a bit of brass when using your uniformer to clean the pockets.
When initially tuning a 30BR I use a BR quality bullet, seated .025 past the 'jam' length, with .003-.004 neck tension, a Fed 205M or WSR primer, 32.5 of H4198 and I go up in .5 gr. increments. If everything is done correctly, you'll find 2 or 3 spots where it will will shoot well..from 'down' low' until you can't get any more powder in the case. Don't be concerned about the load being compressed. I think that .002 neck clearance is the minimum to start with. I've seen some issues with tighter clearances in these .30BR's. Reamer mfgs. work to certain tolerances and a .330 neck can be .0005-.001 from that when meaured after the chamber is cut. I've been using quite a bit more clearance than that in my junk for 4 seasons now.
Tiny...I can't stress how important it is to start working with a
known accurate BR bullet! Only
after you establish your rigs accuracy ability should you consider working with something else...if ever. While some of these over-the-counter bullets like the TNT's are darn accurate, they are just 'loose' enough on target to not show the effects of your tuning efforts. You'll end up chasing your tail over stuff that you think works that really doesn't. And things that apparently don't work really would...if you were only using a true BR bullet.
Cheap bullets are the most exspensive lesson in Benchrest!
For what it's worth......
-Al