I am not clear on what type of precision shooting you are intending to do with this.
Robert,
I do not engage in formal competition. 5 shot 5/8" groups at 100 yards is a personal arbitrary figure that must be met if I'm to be satisfied with this rifle. ( yep, I can accept an occasional flier to 3/4") I bring my AR rifles to the public firing range where I bench the rifle off of a Hart rest and each relay lasts about 15 or 20 minutes. If I can fire off that kind of a group, and then repeat it again during the next relay so I've established a proven load that delivers this kind of accuracy regularly, then I go home that day with a big smile which will last me at least well into Monday morning until I return to work.
I've had quite a few guys on the internet, including "slash" the buffer man, tell me that they've cut their barrels back to 18" with no problems. It seems in 308 that a .1 gas port is what works. I know my Fulton 18.5" barrel works fine....but I don't have with me at the moment to measure the gas port size. I'm not disputing what you say, as krieger also says that they will not warrant the functioning if I have them cut their 20" M110 barrel back. So obviously, there are factors and considerations involved with doing it (for example, I suppose the kind of loads being used) and I need to be careful before I proceed.
As you state, heavy barrels are much more inclined to provide the kind of accuracy I desire. But portability and weight of the finished rifle is a deciding factor to me, and it is for me to try and choose the minimum starting weight/heft for a barrel that will provide that accuracy. I'm inclined to go with the M110 cut to 18". But, I realize that it's a gamble that can forfeit me my $500, and I could end up dumping it and starting with another new barrel attempt all over again!
What you surely have convinced me in the last post is that I might seriously drop the idea of a flash hider. In my mind, the FH is an integral part of this military based rifle, and an AR should have it. (just my personal taste) But, if it might really make that difference as to whether or not I can get the 5/8" accuracy I want, then I might moderate my stubborn ideals and live without it.
Thanks so much for your input. Your time and patience is appreciated.