Larry did a pretty good summary on the 6.5, main problem being bullets, bullets, bullets.
These days the way to making your own bullets in 6.5 has been simplified; Berger just released their line of short (0.860") 6.5 jackets, , perfect for this task.
What is left is a set of swaging dies and some lead wire.
I went with Larry Blackmon's steel dies system, which have worked quite well.
In case it helps, this is his info, along with what I paid which is not prohibitive by any ammount.
Contact: Larry Blackmon
Bullet Sawing Supply
PO Box 1056
303 McMillian Rd
West Monroe, Louisiana 71291
Tel 318-387-7257
Prices:
3-die set + press = $ 520
Core cutter = $ 75
Additionally, you will need some extra core-seat punches ($25 each) to hone in core weight against jacket walls.
The above starter kit comes with only one punch holder, which is techically ok but not practical in any account, as you will need to adjust each die every time to go back to it. It is strongly recommended to buy two more punch holders ($25 each), this way you'll adjust each stage and leave the punch in its own punch-holder already 'calibrated'.
J4 0.860" jackets are $0.14 each.
Lead wire should be somewhere in the $3 per pound range.
Performance wise, the 6.5BR has been quite rewarding at 300Y. It is readable and accurate, shooting flat with no vertical. Over wind flags I consider it to be among the best cartridges for that distance, I would not feel intimidated at all shooting against 30BR's or PPC's.
At 200Y it is not (yet) at the level of my 6PPC. I need some more time with it at that distance, as most of the time my tuning and experience has been concentrated to 300Y.
At 100Y, well I do not even want to go there. I think in group the 6PPC has it locked, and in score the 30BR is 'the man' at that distance without any doubt.
Good luck, and let me know if I can be of any help,
George
PS: Some of this info can be found in my website
www.65br.com