Pat Miles
New member
HEY!!!
That's a neat idea
And I can do it in a 4-jaw just fine TYVM......
LOL
My pleasure sir!
HEY!!!
That's a neat idea
And I can do it in a 4-jaw just fine TYVM......
LOL
I use a nut with a saw cut through one of the flats. Screw on screw, then chuck up in a 3 jaw in lathe. Slot allows the chuck to tighten down on screw, similar to a collet. I have a drawer of them with all the common screw and bolt sizes.
Don't own a lathe, milling machine OR any other high $$ piece of equipment. Figured I wouldn't use them that much so no use having them.
Action screw, double nutted so it won't turn, chucked in vice, cut to length with hack saw then filed smooth after the nuts are removed. Done deal.
Necessity being the mother of invention I carefully cut off the excess using a Dremel cut off wheel leaving screw a tad long. Then chuck the screw in a portable variable speed drill and use a medium stone or file to get the right length and provide a nice radius. Follow up with 320 grit emery and then crocus for a mirror like finish and then cold blue.
The number of them cutoff wheels I've blown up, and the nicks in my fin'ders........ and I'm waiting for the day I neglect them safety glasses......and I've got a split thumb right this minute from doing 7 sets back-to-back the other nite....... so my slippage rate is gonna' be up for a few days......and I've got to spin my pelican vise out over the table to get the angle......and then the screw's too long to let my handpiece set square.....and I've only got 1/4" of threads left on the bolt on this ultralite rifle so's I cain't double-nut it to cut the other end off.......
am I whinin' yet???
LOL
This can be as easy or as hard as you make it.
Drill and tap a thin piece of metal that will allow you to grind the screw flush or a few thousand proud and finish with a file and sandpaper. Spin it in a drill against a flap wheel to put a slight bevel on the end.
I clamp my cordless drill flat on my workbench. Carefully place the screwhead inside the chuck, with some crocus cloth around the threads. Spin the screw while using a dremel(held flat on the workbench) cut-off wheel to slice off the unwanted threads........SAFETY GLASSES ALWAYS!!!
A carefully placed vacuum cleaner hose helps. Check screw length using caliper depth rod, to chuck nose.
Hope this helps.
Kevin
That was fast!! Glad it worked for ya.
Extra hints: For a "close" screwhead fit, inside the chuck, I use a small disc of duct tape over the screwhead while slowly tightening the chuck. Sometimes I have to reverse the screw, or use a larger/different brand chuck.
As you probably noticed.......it cuts best when the rotating pieces are counter to one another.
Depth measuring, of the exposed screw threads from the chuck end, allows almost exact length results.
edit add: To vary the "height" of the horizontal Dremel tool.....I use paint stir sticks.
Kevin
BTW......variations on this theme......are many.