Next time measure them after fire forming, before you size them. I believe that you will find that the differences happened as they were fire formed. Do all of your un fire formed cases chamber with a little feel at bolt close? If your fit was determined by the cut on the shoulder when neck turning, and you used a stop to set the length of your cut, without first trimming the unturned cases to a uniform length, the "headspace length" of the cases would vary with their neck lengths, even if your tools were not adjusted differently. An unformed case has very little contact area with the chamber at the shoulder, just at the neck shoulder junction. If there is any variation in fit, it will show up as length as the case is driven forward by the force of the firing pin and primer detonation. As Al mentioned lubrication will can also have an effect. I think that the difference that you see will not be a problem with the formed cases, so pick a trim length that cleans up the shortest and you should be fine from that point on. With uniform bump, case lengthening should be minimal and more uniform. One more thing, normal case "headspace" measuring tools are of little use for un formed .220 Russian cases (because of where they contact the case), and die settings have to be different, if you bump before turning. As much as I disagree with using bolt close to gauge bump for formed brass, I think that it is the best way for un fire formed brass that is to become PPC.