Question for Frank...
Frank you have forgotten more about barrels, than I will ever know about barrels. Lets take out the difference in ojive, and variance in bearing surface length in bullets and strictly stay with barrels. You say you treat each barrel as an individual. Would that be because you are making and using cut rifling barrels? Common sense would tell me that every cut rifling barrel would have it's individual charcteristics(sp). Though a button may have its individual characterisitcs they would be repeated from barrel to barrel when using the same button. Lapping is used to make the bore consistent from one end to the other.
Would it be correct to say every barrel is unique in its make-up (structure) but like make barrels that are buttoned would be more simular in characteristics IE: rifling depth, width, even twist. Due to hard and soft spots and cutter wear and adjustment cut rifling is going to be unique from barrel to barrel.
In your opinion is a cut rifling barrel more or less consistent than a button rifled barrel? Is there a metal structural/surface difference between a lapped cut rifled barrel and a button rifled barrel?
Most target barrels today are made of 416 or some varient of 400 series stainless steel. The specs for 400 series stainless indicate it work hardens from machining. All high quality barrels are drilled, reamed, stress relieved, and lapped then rifled. The individual makers have their own procedures and order they follow. Is there a significant difference in work hardening between cut and button rifled barrels. At your former employer you made both cut rifling and button barrels. Can you share your wealth of knowledge.
Rustystud