mwezell
Mike Ezell
I'm finally able to get back to work on flags and tuners. Here's a good start but still a long way to go toward having a couple of hundred in stock and ready. Feels good to get back to working on shooting "stuff". There's about 80 pictured.
The pinwheel and vane are made of fiberglass. I get the fiberglass in sheets, then apply the vinyl. After the vinyl goes on I send the material to a local laser cutting shop to be cut into vanes and pinwheels. Of course it's flat at that stage. Then, I go back to kindergarten..and fold the material into pinwheels! The disk on the back is Lexan. Lexan doesn't cut well by laser, so I make them with a circle cutter, after putting the vinyl on a sheet of it...then chuck them up, a bunch at a time, in the lathe to turn to final diameter. Once this is done, I assemble the pinwheel.
Next step is drill and ream the hole to size in the pinwheel, put the axle assembly in, and balance them by hand.
I'll try to post a few pics as I go. After the pinwheel is done, next will be to machine a flat and drill the holes in the fiberglass shaft, after cutting them to length.
The pinwheel and vane are made of fiberglass. I get the fiberglass in sheets, then apply the vinyl. After the vinyl goes on I send the material to a local laser cutting shop to be cut into vanes and pinwheels. Of course it's flat at that stage. Then, I go back to kindergarten..and fold the material into pinwheels! The disk on the back is Lexan. Lexan doesn't cut well by laser, so I make them with a circle cutter, after putting the vinyl on a sheet of it...then chuck them up, a bunch at a time, in the lathe to turn to final diameter. Once this is done, I assemble the pinwheel.
Next step is drill and ream the hole to size in the pinwheel, put the axle assembly in, and balance them by hand.
I'll try to post a few pics as I go. After the pinwheel is done, next will be to machine a flat and drill the holes in the fiberglass shaft, after cutting them to length.
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