Tim in Texas,
Regardless of who's bullets you shoot, here are a few points to consider from a person who swages his own...
There is always some trade off concerning projectile weights, profile, and certainly jackets. The Berger/J-4 jacket is essentially the "gold standard" for both home and professional custom bullet makers.
I have no scientific evidence but strongly believe that thin jackets are the greatest contributor to making a good projectile. Bullet swaging dies are manufactured in tolerances that most of us have no accurate means to measure. Bullet dies are by nature of their intended use, extremely straight, lapped to an exact size and hardened and heat treated to a narrow Rockwell range. The presses used for swaging are also indicated and bored for straight " ram to punch to die" alignment.
Consider all the painstaking process in ensuring a good platform, specifically, the union between dies, press and ram to making match grade projectiles. This union can be diminished when jacket run out is introduced. Jacket inconsistancy is an old topic discussed at length here so I won't add to it.
The question that concerns me is...If a bullet is swaged with a thicker jacket at the same weight of a bullet with thinner jacket, Does that potentially mean that:
1.The thicker jacket bullet will have a higher lead slug column inside the formed bullet? HBC came to the conlusion that high columns of lead aren't so good when trying to red line VLD bullets and prevent bullet failure.
2. If there is an issue of run out in the jacket, does a thick jacket cause the true centerline of the lead column to be further from center than that of a thin jacket with the same run out value? This might cause pronounced cork screwing while going down range resulting in inconsistant impact points.
I have a couple other thoughts but I have to go now. I hope HBC, Eric Stecker, Dave Tooley and Brian Litz weigh in here, they are qualified and have the education to support various theories here. My contribution is limited to field trial failure.
Happy Thanksgiving, Mike
ps I kind of rambled, shoot the 6.5 at lesser pressure, I know its tempting to milk it for all its worth. Bullets that don't print the target result in DQ...it aint worth it!!!