This is mostly cut-and-paste from an email to Calvin... figured I could share it with the rest of you too. Calvin was asking about my decals and how I find a pet load. (It was a private email so don't take anything as a slight against any individuals. I have learned a bunch from the folks on this site and can't thank Gene Begg's enough for his insights that started me down this path.)
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I built the decals to match the thread pitch on the tuners. For my Beggs tuner, it turns out that 28 threads per inch is .0357 per revolution, so I built a decal with 36 marks (every 10 degrees). I built my own tuners for the rail gun, but on 32tpi… 1/32 = .03125 per revolution. I rounded that to 30 marks (every 12 degrees) for that decal. Either scale can then be read as approximately .001 inches of movement per mark on the decal. There is a little error (.0003 on the LV and .000125 on the rail) but it doesn’t matter, because the numbers are only used relative to their own scale. Having it in thousandths was convenient for other calculations on bullet exit time, etc.
Gene has his own ideas on how these work, but his thoughts are based on his experiments in the tunnel. I believe his notion of a single mark, and tuning by moving a quarter turn is simply too coarse of an adjustment – sort of like only moving your powder measure whole numbers. It can work, but the result is that you accept some small amount of vertical in the groups. I try to tune every group as absolutely flat as I can make it… that’s where being able to take notes .001 makes a difference.
On flat groups: Tony’s book and guys like Jackie S. recommend that a little vertical is OK or even desired. It is, if you can’t if can’t adjust at the bench. But trigonometry says the hypotenuse of a triangle is always longer than the legs, so a group with vertical and horizontal will ALWAYS be bigger than a group with just horizontal. Understanding that fact alone pushed my aggs from always above .3 to regularly in the .2s and occasionally in the .1s. You cannot consistently shoot .2 aggs without managing the vertical in your groups. Even though those guys accept a little vertical, they are tuning VERY carefully with the powder measure and seating depth to keep it small. I just leave the load the same and work to accomplish repeatable results with a tuner. Which is why I don’t buy the argument that a tuner is “one more thing” to keep track of… it actually make 2 less since I never have to mess with the load!
Establishing a good load is mostly just old-fashioned trial and error with a plan. This method is generally described as the “ladder test”.
1. Start with readable conditions – it doesn’t have to be calm, but if you can’t call the shots, save your powder.
2. For all the test groups, do NOT hold off… let the wind carry the bullets, you are looking for dispersion patterns, not “small” groups.
3. Only change one variable at a time.
4. I screw the tuner to a reference-able position (all the way to the shoulder, then out 1 full turn, and then a little more until my “0” is on top. Leave it there until you find a load that works.
5. Pick a powder and try loads from light (about 27.7) to heavy (29.3 or so) in about .2 or .3 grain increments. The groups will get big and small and big and small as you progress through the nodes. Watch for a sequence of groups within a node that still all cluster around a similar point of impact… it may not be that smallest set of groups, but it is the most forgiving node for that barrel.
6. If you want you can try fine tuning the seating depth. I usually skip this and go straight to my tuner unless that barrel just isn’t shooting anything small. If so, pick the “center” of the powder charge for the best node and shoot groups at jam, +.005, +.010, +.015, and so on to about +.030. Again, watch for a sequence of groups that cluster around the same impact point. A single .0 group that forms at 3 o’clock when all your other groups are .2s at 6 o’clock is just a teaser that will bite you if you try to use it. Focus on finding a load that is reliable and forgiving – because that is “standard” for what that barrel is actually capable of agging – not the anomalies.
7. Now you can note your load, conditions (temp/humidity/wind), and tuner position as decent starting point.
When I started this, I was tuning my load for a particular reference point on the tuner and it was about 65 degree F outside. When a match started at 50 degrees, I noticed that I had to move the tuner back toward the bolt about 12-18 marks (.001s of an inch) to get the same group size. As the day warmed up, I just kept moving the tuner out (toward the muzzle) a little to keep shooting my “standard” size groups. I usually end up testing 2, 3, or 4 groups on the sighter before I settle on a tuner setting for that target. I got into the analysis once I noticed I was agging significantly better than my past performance.
(Click on the attachment link below) In the chart below are some results from a 5-shot railgun shoot (first 5 targets at 200y, next at 100y). The aggs were .144 and .155, so it was a very good day for analyzing the results. The “Setting” refers to the mark on the tuner decal when the group was shot. The blue dots on the graph looked linear to me, so I had Excel calculate the “best fit” linear formula => y=.0005x + some offset. The offset doesn’t matter, the key was that .0005 number. It was one-half a mark on my decal per degree of temperature change that produced a nearly perfect match. The was further confirmed by the fact that the biggest groups are the ones that are farthest from the “correct” setting.
I have done several similar graphs on my bag gun and the result was nearly always the same … y = .0012x + some offset. The same number worked out for 3 different barrels on my LV gun, and all three have produced multiple teen aggs. My best guess about why it is different that the rail gun lies in the two obvious factors: barrel length and barrel profile. I do have two sets of tuners for the rail gun, one that is twice the weight of the other. Both sets seem to correlate to the .0005 factor, but I have not shot the lighter one enough to definitively say that tuner weight is or is not a factor. My gut feel is that it is not.
CAVEAT 1: this chart only correlates temperature, the humidity was fairly constant that day (+/- 20%) or so.
CAVEAT 2: the “offset” changes depending on range elevation, “average” humidity, etc., so you can’t just build a cheat sheet that works everywhere, all the time.
On humidity: unless it is changing drastically (5-10% or more between targets), ignore it. Move the tuner for the temp change, then shoot some test groups and fine-tune it. That said, I did have one very good day to test it, when I shot a teen agg and the temp stayed a constant 65 degrees, but the humidity dropped from 95% to 25% over 5 targets. I built a similar chart and found a formula of that indicated I needed to move the tuner about .001 per 10% of humidity change (increase in humidity => move tuner toward the muzzle, decrease=> toward the bolt). Usually, the humidity change from one target to the next is small enough that you can just ignore it, though I write it down for this kind of later analysis.
I think the key things to know about using a tuner are:
• Small adjustments can make a visible, repeatable difference. Big adjustments are node jumpers and are very hard to make any sense of. This is why Gene Beggs’ method of tuning is more like a random hunt for a node.
• The starting point may change a little, even on the same range at apparently similar conditions, but once you have an adjustment factor, it works pretty well across a fairly broad temperature range (say roughly 30-95F). Outside of that, the powders start behaving differently and you just have to experiment. I have been burned trying to make it work at 102 degree/98% in St Louis and at 25 degrees in Colorado.
This got very long-winded, but it covers most of I everything I know. I tried to keep this to the facts I’ve seen on my targets. A lot of folks will tell you that tuners don’t work or are too hard to use. I may burn more powder and use more bullets, but I’ll bet on my tuner against a powder measure any day!
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Rod Brown
(P.S. I can't seem to get this chart to show up any bigger... )