Since the cone depth wouldn't likely cause the clicking issue - the same reamer was used to cut this chamber as multiple other barrels, same sizing die and fireforming process was used though done in a different barrel with COW.
Given the consistent procedures and equipment would simply cutting a tighter chamber have done this? Would fireforming in a slightly longer chamber and then needing to bump the shoulders back .002 after the first firing have caused this brass to take a set?
We have 200 pieces of brass prepped for this gun and I obviously don't want to replicate this problem.
Sorry guys, but my mind doesn't tend to let go of a problem until I have a good idea of what caused it in the first place. This one is holding tight and living rent free at the moment.
Mike